METROLOGIC INSTRUMENTS, INC. MS2220 StratosS™ Scanner / Avery Scale Installation and User’s Guide
4 INTRODUCTION REPLACEMENT PARTS REPLACEMENT PARTS Part # Description Caution Window types (Diamonex and Sapphire) are not interchangeable due
5INTRODUCTION GENERAL PRECAUTIONS The following are some general precautions to remember when handling your MS2220 Scanner/Avery Scale. DO NO
6 INTRODUCTION MS2220 SCANNER/AVERY SCALE DESIGN SPECIFICATIONS Design Specifications Operational Light Source: VLD 650 nm Peak Laser Power:
7INTRODUCTION MS2220 SCANNER/AVERY SCALE DESIGN SPECIFICATIONS Design Specifications Scale Capacities Capacity: kg unit 15 kg lb. unit 30.0
8 BASE MODEL CHARACTERISTICS MS2220 Scanner/Avery Scale Components Figure 7. MS2220 Components
9BASE MODEL CHARACTERISTICS MS2220 Scanner/Avery Scale Components ITEM NO. DESCRIPTION OF ITEM IN FIGURE 7 1 Scale Zero Button (see page 41
10 BASE MODEL CHARACTERISTICS MS2220 Scanner/Avery Scale Dimensions Figure 8. MS2220 Dimensions Specifications are subject to change without
11BASE MODEL CHARACTERISTICS MS2220 Scanner/Avery Scale Caution and Serial Number Labels Figure 10. MS2220 Label Locations (Top) and Examples
12 INSTALLATION QUICK INSTALLATION OUTLINE The following is a quick preview of the steps required for 1st time installations. Each item is disc
13INSTALLATION SITE REQUIREMENTS Service Access When routing and installing the cable(s) and power supply, make sure you leave access that the
Copyright © 2006 by Metrologic Instruments, Inc. All rights reserved. No part of this work may
14 INSTALLATION UNPACKING THE UNIT 1. Make sure the shipping box is top-side up before opening. 2. Remove the accessories box and check t
15INSTALLATION UNPACKING THE UNIT MS2220 Package Warning All hardware securing the scale arms during shipping must be removed or the scale will
16 INSTALLATION INSTALLING THE UNIT IN THE COUNTER MS2220 Mounting Diagram Figure 16. MS2220 Mounting Diagram Specifications are subject to c
17INSTALLATION CABLE INSTALLATION (INTERFACE SPECIFIC) RS232 The following steps describe how to properly install the cables for an RS232 Strato
18 INSTALLATION CABLE INSTALLATION (INTERFACE SPECIFIC) RS232 11. Configure the StratosS to match the host system’s RS232 parameters. Refer to
19INSTALLATION CABLE INSTALLATION (INTERFACE SPECIFIC) FULL SPEED USB The following steps describe how to properly install the cables for a Full
20 INSTALLATION CABLE INSTALLATION (INTERFACE SPECIFIC) FULL SPEED USB 10. Configure the StratosS to match the host system’s USB parameters. F
21INSTALLATION CABLE INSTALLATION (INTERFACE SPECIFIC) FULL SPEED USB xx** Specifies international connection. See the Base Kit Components
22 INSTALLATION CABLE INSTALLATION (INTERFACE SPECIFIC) IBM 46XX The following steps describe how to properly install the cables for an IBM 46xx
23INSTALLATION CABLE INSTALLATION (INTERFACE SPECIFIC) IBM 46XX 10. Configure the StratosS to match the host system’s IBM 46xx parameters. For
iiTABLE OF CONTENTS INTRODUCTION Manual Scope ...
24 INSTALLATION CABLE INSTALLATION (INTERFACE SPECIFIC) OCIA The following steps describe how to properly install the cables for an OCIA Stratos
25INSTALLATION CABLE INSTALLATION (INTERFACE SPECIFIC) OCIA 10. Configure the StratosS to match the host system’s OCIA parameters. Refer to the
26 INSTALLATION CABLE INSTALLATION (SECONDARY METROLOGIC SCANNER) The following steps describe how to properly install the cables between a second
27INSTALLATION CABLE INSTALLATION (SECONDARY METROLOGIC SCANNER) † See Aux power notes on page 26 See Power Source caution statement located
28 INSTALLATION EAS DEACTIVATION SW1 and SW2 are the switch banks inside the Checkpoint device that set the deactivation range. The following is
29SCANNER OPERATION SCAN ZONE Figure 24. Checker-Side (13 mil) Figure 25. Horizontal Left/Right (13 mil) Specifications are subject to ch
30 SCANNER OPERATION SCAN ZONE Figure 26. Horizontal Direct (13 mil) Figure 27. Vertical Direct (13 mil) Specifications are subject to ch
31SCANNER OPERATION IR ACTIVATION AREA (IR LED OUTPUT) The StratosS’s default power save mode† is Dual Action Power Save Mode #2 (see page 38).
32 SCANNER OPERATION INDICATOR DESCRIPTIONS Audible When in operation the StratosS provides audible feedback that indicates the status of the u
33SCANNER OPERATION INDICATOR DESCRIPTIONS Visual White and blue LEDs are located near the bottom corner of the vertical output window on the
iiiTABLE OF CONTENTS SCANNER OPERATION Scan Zone...
34 SCANNER OPERATION INDICATOR DESCRIPTIONS Failure Modes Flashing Blue and One Razzberry Tone This indicates that the scanner has experienced
35SCANNER OPERATION INDICATOR DESCRIPTIONS Diagnostic Indicator Display There is a two-digit error code display located under horizontal output
36 SCANNER OPERATION INDICATOR DESCRIPTIONS Diagnostic Indicator Display ERROR CODE DESCRIPTION 06 COMMUNICATION ERROR – The RS232 data line is b
37SCANNER OPERATION INDICATOR DESCRIPTIONS Diagnostic Indicator Display ERROR CODE DESCRIPTION 25 LASER #2 (RIGHT HORIZONTAL) HIGH CURRENT WARNI
38 SCANNER OPERATION POWER SAVE MODES The MS2220 has five configurable power save modes. Refer to the MetroSelect Configuration Guide for additi
39SCANNER OPERATION BEEPER OPTIONS AND BUTTON FUNCTIONS Changing the Beeper Tone Beeper tones may be configured incrementally using the following
40 SCANNER OPERATION STARTUP When the scanner first receives power the white LED will flash, the blue LED will turn on and the scanner will beep
41SCALE OPERATION SCALE ZEROING After the unit has been officially calibrated (see page 42) the scale can be re-zeroed by pressing the scale zero
42 SCALE OPERATION CALIBRATION The scanner/scale must be calibrated if: it is a first time installation the scale cannot be re-zeroed t
43SCALE OPERATION CALIBRATION Priming the Scale for Calibration (lbs. or kg) Prime the scale before starting either method of calibration. Cal
ivTABLE OF CONTENTS SCANNER AND CABLE TERMINATIONS Scanner Pinout Connections...
44 SCALE OPERATION CALIBRATION Scale Calibration Procedure (lbs. or kg) with Remote Display 1. Temporarily Remove the platter and place it in a
45SCALE OPERATION CALIBRATION Scale Calibration Procedure (lbs. or kg) with Remote Display 4. Enter full service access mode. Power down the
46 SCALE OPERATION CALIBRATION Scale Calibration Procedure (lbs. or kg) with Remote Display 7. Make sure there is no load on the scale platter.
47SCALE OPERATION CALIBRATION Scale Calibration Procedure (lbs. or kg) with Remote Display 12. Remove the remaining half load from the scale t
48 SCALE OPERATION CALIBRATION Bar Code Calibration Procedure without Remote Display The following calibration procedure can be used when the
49SCALE OPERATION CALIBRATION Bar Code Calibration Procedure without Remote Display 4. Enter the scale program mode. Power down the unit and
50 SCALE OPERATION CALIBRATION Bar Code Calibration Procedure without Remote Display 7. Make sure there is no load on the scale platter. The
51SCALE OPERATION CALIBRATION Bar Code Calibration Procedure without Remote Display 11. Remove half of the load and center the remaining load.
52 SCALE OPERATION CALIBRATION VERIFICATION U.S. Pounds (lbs.) The following tests verify if the scale's Calibration is accurate. For Kilo
53SCALE OPERATION CALIBRATION VERIFICATION Kilograms (kg) The following tests verify if the scale's Calibration is accurate. For US Poun
54 SCALE OPERATION SECURITY SEAL INSTALLATION The certification of the weighing mechanism of the scale version of this scanner is subject to fed
55SCALE OPERATION SECURITY SEAL INSTALLATION Wire Security Seal (Seal Conversion Kit 46-00239) 1. Temporarily remove the platter and place it
56 MAINTENANCE HORIZONTAL SCAN WINDOW REPLACEMENT Figure 67. Platter/Horizontal Scan Window Replacement * See replacement parts on page 4.
57MAINTENANCE VERTICAL SCAN WINDOW REPLACEMENT (MLPN 46-00232) Figure 68. Vertical Scan Window Replacement DAILY MAINTENANCE Smudges and d
58 TROUBLESHOOTING The following guide is for reference purposes only. Contact a Metrologic representative at 1-800-ID-METRO or 1-800-436-3876 to
59TROUBLESHOOTING Symptom Possible Cause(s) Solution All Interfaces The unit scans a bar code, but locks up after the first scan (the white LED
60 TROUBLESHOOTING Symptom Possible Cause(s) Solution RS232 Only The com port at the host is not working or is not configured properly. The cabl
61TROUBLESHOOTING RS232 DEMONSTRATION PROGRAM If an RS232 scanner is not communicating with your IBM compatible PC, key in the following BASIC
62 DEFAULT SETTINGS COMMUNICATION PARAMETERS Many functions of the scanner can be "configured" - that is, enabled or disabled. The sc
63DEFAULT SETTINGS COMMUNICATION PARAMETERS PARAMETER DEFAULT OCIA RS232 IBM 46XX USB RSS Expanded Enable 9 9 9 9 Expanded ID “]e0” * 9
1INTRODUCTION MANUAL SCOPE This guide provides an overview of the MS2220 StratosS scanner/Avery scale operation with detailed information about
64 DEFAULT SETTINGS COMMUNICATION PARAMETERS PARAMETER DEFAULT OCIA RS232 IBM 46XX USB Dual Action Power Save Mode #1 9 9 9 9 Dual Actio
65DEFAULT SETTINGS COMMUNICATION PARAMETERS PARAMETER DEFAULT OCIA RS232 IBM 46XX USB Transmit UK Plessey Check Digit 9 9 9 9 EAN 128 En
66 DEFAULT SETTINGS COMMUNICATION PARAMETERS PARAMETER DEFAULT OCIA RS232 IBM 46XX USB Recv “i” = Transmit Scanner ID Byte 9 STX Prefix
67DEFAULT SETTINGS COMMUNICATION PARAMETERS PARAMETER DEFAULT OCIA RS232 IBM 46XX USB Two Digit Redundancy 9 9 9 9 Five Digit Redundancy
68 DEFAULT SETTINGS COMMUNICATION PARAMETERS Default settings for “Aux” interface The secondary scanner and the MS2220 series always communicate
69SCANNER AND CABLE TERMINATIONS SCANNER PINOUT CONNECTIONS The MS2220 Series scanner interfaces terminate to 10-pin modular jacks located on th
70 SCANNER AND CABLE TERMINATIONS SCANNER PINOUT CONNECTIONS Scanner to Host, IBM 46xx Scanner to Host, RS232 Pin Function Pin Functio
71SCANNER AND CABLE TERMINATIONS CABLE CONNECTOR CONFIGURATIONS RS232 Interface Cable, MLPN 57-57210x-N-3 Pin Function** 1 No Connect 2 RS232 T
72 SCANNER AND CABLE TERMINATIONS CABLE CONNECTOR CONFIGURATIONS Aux Port Configuration Cable*, MLPN 57-57008x-N-3 Pin Function** 1 No Connect
73REGULATORY COMPLIANCE SAFETY ITE Equipment IEC 60950-1; EN 60950-1 Laser Laser Class 1: IEC 60825-1:1993+A1+A2, EN: 60825-1:1994+A1+A2 Cau
2 INTRODUCTION OPTIONAL ACCESSORIES OPTIONAL ACCESSORIES Part # Description 57-57210x-N-3 RS232 Interface Cable Straight, 3.7 m (12') Cord
74 REGULATORY COMPLIANCE EMC Emissions: FCC Part 15, ICES-003, CISPR 22, EN 55022 Immunity: CISPR 24, EN 55024 Class A Devices The following
75REGULATORY COMPLIANCE EMC Class B Devices The following is applicable when the scanner cable is less than 3 meters (9.8 feet) in length when
76 LIMITED WARRANTY The MS2200 StratosS ™ Series scanners are manufactured by Metrologic at its Blackwood, New Jersey, U.S.A. facility. The MS2200
77PATENTS Patent Information For patent information, please refer to www.honeywellaidc.com/patents.
78 INDEX A AC ... see power amber LED ...
79INDEX S safety...74, 75 scale...
December 2006 Printed in the USA 00-02035C
3INTRODUCTION OPTIONAL ACCESSORIES OPTIONAL ACCESSORIES Part # Description Optional Remote Scale Display 46-00248 Remote Scale Display for use
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